Five-Axis Vertical
Machining Center:
The MCV 1100 Series
The MCV 1100 series represents a line of highly versatile and powerful 5-axis vertical machining centers (VMCs)
Engineered for precision and efficiency in metal machining, these machines are ideal for complex part manufacturing across various industries.
Advantages of 5-Axis Machining with the MCV 1100:
Greater Flexibility and Versatility
The ability to machine complex geometries and multiple sides of a part without repositioning provides greater flexibility
Increased Precision and Quality:
5-axis machining minimizes human error and ensures consistent, high-quality parts.
Improved Efficiency and Productivity
5-axis machining minimizes human error and ensures consistent, high-quality parts.
Reduced Lead Times
Faster machining and reduced setup times contribute to shorter lead times.
Applications:
These 5-axis CNC machines find applications in diverse sectors:
- Automotive: Manufacturing complex engine components, transmission parts, and other automotive components.
- Aerospace: Producing intricate parts for aircraft, including structural components, engine parts, and landing gear components.
More Applications:
These 5-axis CNC machines find applications in diverse sectors:
- Mold and Die Making: Creating high-precision molds and dies for various manufacturing processes.
- Prototyping: Rapidly producing prototypes with complex geometries.
- General Manufacturing: Fabricating high-precision parts for a wide range of industries.
Key Features and Benefits:
5-Axis Machining:
Simultaneous movement across five axes (X, Y, Z, rotary, and tilting table) minimizes setups, reduces human error, improves consistency, and ensures high-quality processing of complex geometries.
Generous Working Envelope:
Linear axis travel of 880mm (X), 650mm (Y), and 520mm (Z) provides ample space for machining a variety of part sizes.
Robust Construction:
Built with durable materials to ensure stability and precision during demanding machining operations. The linear and rolling guides on the X, Y, and Z axes further contribute to long-term high working precision.
High-Speed Spindle:
Spindle speeds of 10,000 / 12,000 / 15,000 min⁻¹ enable fast and precise machining, optimizing production times.
More Features and Benefits:
Rotary and Tilting Table (MAS):
The integrated rotary and tilting table enhances the 5-axis capabilities, allowing for complex multi-sided machining without repositioning the workpiece. Table clamping surface: Ø 520 mm, with a maximum table load of 400 kg.
Fast Tool Changes:
A mechanical arm tool magazine with 24 (40 optional) positions facilitates rapid tool changes, minimizing downtime and maximizing productivity.
Efficient Chip Removal:
Designed for efficient chip evacuation, maintaining a clean working environment and preventing chip buildup that could affect machining accuracy.
Direct Measurement:
Direct measurement systems ensure fast and precise positioning, contributing to the overall accuracy of the machining process.
High-Pressure Central Cooling:
The ability to utilize powerful tools with high-pressure central cooling allows for efficient machining of tough materials and enhances tool life.
Control Systems:
Available with advanced CNC control systems, including HEIDENHAIN TNC 640 and Sinumerik ONE, providing powerful programming and control capabilities.
Wide Range of Accessories:
A wide selection of special accessories is available to customize the machine for specific applications.
Technical Specifications:
- X / Y / Z – 880 / 650 / 520 mm
Table diameter: 520 mm - Max. load on the table: 400 Kg
- Max. spindle speed:
12 000 min-1 / 15 000 min-1 - Rollers linear guides at Z axis – increase
rigidity - Direct linear scales at each axis
Up to 40 tools ATC - Screw chip conveyor – output both
sides SDT - Cell chip conveyor – output both sides CDT
Looking for flawless CNC modeling results?
At Ayerom, we use state-of-the-art technology like MCV1100 machines to ensure the highest quality and precision in every project.
Contact us for a personalized quote!
We are excited about the future of AYEROM and our commitment to expanding our capabilities.
Skilled Workforce
Our team consists of highly trained professionals with extensive experience in robotization and CNC machining. Their expertise ensures high precision, efficiency, and innovation, delivering top-quality results tailored to the automotive industry's demanding standards.
Precision and High Quality Metal Components
Utilizing state-of-the-art STYLE 510 CNC and MCV 5X machines, we manufacture metal components with exceptional accuracy and durability. Our advanced production techniques guarantee minimal waste and superior product consistency, meeting even the most stringent requirements.
Reliability and Technological Innovation
At AYEROM SRL, we embrace cutting-edge automation and manufacturing technologies to enhance reliability and efficiency. Our commitment to continuous innovation allows us to optimize production processes, ensuring top-tier performance and long-term dependability.
Customization and Flexibility
We understand that every project is unique. That’s why we offer tailor-made solutions to meet our clients' specific needs. Whether it’s complex metal components or automated production lines, our flexible approach ensures seamless adaptation to your requirements.
Quality, Cost, and Lead Time
We provide the ideal combination of premium quality, competitive pricing, and efficient turnaround times. Our streamlined processes and advanced technology allow us to deliver cost-effective solutions without compromising on precision or reliability.